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    Product Overview

    Our new HVS high-voltage battery CCS / Busbar connection system is a versatile, compact, robust, and touch-proof solution for interconnecting cell modules and busbars inside a battery. HVS connection system combines the advantages of solid steel-to-steel bolted termination solution with mechanical keying and extremely low contact resistance of copper and ultrasonic welded Al/Cu conductors.  The system is touch-proof in unmated and mated conditions.  It provides termination options to a range of busbar cross-sections and cable conductors (95mm2 nominal, customize as needed).

    Features

    1. Touch proof bolted connection
    2. IP2X mated and unmated
    3. Copper Busbar / Cable interface to bolted Al/Cu Interface
    4. Power at 400A nominal (95mm2) - Custom and standard cable/busbar options and routings available
    5. 960 hr salt spray
    6. 1000 VDC rated, 5kV DWV
    7. Rotation prior bolted mating, 30 and 36 deg positioning

    Specifications

    1. Two mechanical keys, Straight & Right Angle Plugs
      Positive / Negative
    2. Current rating
      nominal at 400A (95mm2)
    3. Dielectric withstanding voltage
      1000VDC
    4. Operating Temperature
      -40℃~+140℃
    5. Vibration
      LV215 Level 3
    6. Protection Class
      IP2X / IPXXB ISO 20653 mated and unmated
    7. Mating Cycle
      25 MIN
    8. Fire classification
      UL94-V0
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    Technical Documents