Product Overview
PowerLok Plus (PLP) is a high performance, compact, aluminum alloy interconnect solution for EV and Hybrid heavy equipment and transportation applications. PLP provides electrical ratings up to 1500VDC and 500A (Continuous @ 80°C Ambient) with ISO 16750-3 Vibration, IP67/IP68 (1m @ 48 hours)/6K9K sealing, 360° shielding, 1008 hr salt spray, multiple keying options, straight and right-angle configurations, and up to 3 positions. PLP 500 brings a 2 and 3 multi-pole, ganged receptacle for mating single position plugs. PLP single pole plugs implement an upgraded durable latch design based on the original PowerLok G1 with a new CPA feature. PLP is available as field assembled connectors which accommodate shielding cable sizes from 2.5mm² to 10mm² (60 Series) and 35mm² to 150mm² (300/500 Series). PLP connectors are engineered for a diverse set of applications including electric power distribution (batteries, inverter, PDU, and motors) for automotive, truck, bus, agricultural, construction, and off-road vehicles.
Features
- Aluminum Housing (300/500), Zinc Housing (60), Zinc-Nickel Plating, 360° Shielding
- Upgraded PowerLok G1 style latch with CPA function on single poles
- High Voltage Inter Lock (HVIL)
- 1POS, 2POS, and 3POS Positions Available, Straight and Right Angle
- Rotation feature on single position right angle plugs, 300 and 500 series
- Multi Pole Ganged Receptacles on 500 series (2 and 3 way receptacles mate with single pole plugs)
- 60 Series: 2 pos | 300 Series: 1, 2, 3 pos | 500 Series: 1 pos w/ Ganged Receptacles
- Multiple Keys: 300 Series: 1POS & 2 POS (X,Y,U,V,W,T keys)
- Multiple Keys: 500 Series: 1POS (X,Y,U,V,W,T keys) | 2 POS (XY, UV, WT, PN) | 3 POS (XYU, VWT)
- Busbar, Threaded Stud, Pin, Punch Nut, and Custom Lug options for Receptacles (check for availability by series/config)
- Updated design, improved HVIL, Latch, CPA, Vibe, Salt spray and Shielding performance
- RoHS/Reach compliant
Specifications
- Mating Cycle100 Min
- Current Rating25A-500A Nominal (refer to derating curves) @ 80 C Ambient
- VibrationISO 16750-3 Profile 7 & Profile 9
- Operating Voltage1500VDC (8000V DWV)
- EnvironmentalIP67 & IP6K9K (IP2X when mated)
- Insulation Resistance1GΩ min
- Temperature Range-40℃ to +140℃
- FlammabilityUL94 V-0
- Salt Spray1008h










