High Voltage Cable Assemblies – EV/HEV

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    Product Overview

    ATPI not only provides high voltage connectors, we build high voltage cable assemblies for EV/HEV and other electrification applications using Amphenol and non-Amphenol connectors for primary power distribution, accessory devices, battery connections and charge port assemblies.  Quality is critical to safety – all assemblies are 100% tested for continuity, hipot, and IR at minimum.  Additional capabilities for pressure/leak testing, functional testing, presence detection, orientation, 4 wire resistance, serialization, submersion and more.   Options available for prototype, low volume and high-volume production.

    Features

    1. Production and Prototype Services
    2. Cable termination and mechanical assembly capabilities
    3. HVIL customization of receptacles (end termination, routing, sleeving, clips, etc.)
    4. Competency with Amphenol and non-Amphenol connectors (ex. Aptiv, TE, Kostal, Hirschman, Rosenberger, Phoenix Contact and more...)
    5. Assortment of high voltage cable on hand (PowerLink USA, H+S, Champlain, Coroplast, Bizlink and more)
    6. Crimp Validation & Die Design, In house tooling options for expedited production
    7. Mechanical Assembly (Brackets, Busbars, Housings, etc.)
    8. Hipot, IR, Continuity, Resistance, Presence/Orientation, Functional, Leak, and Pressure testing options
    9. 3D Routing - Build and Verify to final routed position
    10. Injection molding value-add capabilities
    11. Ultrasonic weld and crimped terminations
    12. Testing traceability and serialization

    Specifications

    1. Voltage ratings of 1500VDC and greater, HiPot testing up to 12k VDC
    2. Current testing up to 800A
    Download Datasheet
    Technical Documents